This course provides knowledge and ability necessary for analysis of manufacturing processes and production systems for industrial components and products. The primary objective of this course is to development a level of proficiency sufficient such that students can understand mechanical component production processes within an industrial context based on information provided within mechanical and detail drawings.
To this end, development of knowledge relating to the following points is necessary:
- Information contained within a technical drawing in terms of component geometry, materials, surface finish and dimensional and positioning tolerances;
- Issues relating to fulfilment of specific precision requirements during the production cycle and knowledge of measurement tools necessary for quantification;
- Foundry and plastic deformation as primary forming processes;
- Reversible and irreversible joining techniques;
- Machining processes utilising machine tools;
To this end, development of the following abilities is necessary:
- Study of the primary forming processes of a component;
- Determination of the raw material (in terms of dimensions, material and primary production process) for subsequent machining of a mechanical component;
- Identification of the sequence of operations necessary to create the surfaces making up the component;
- Referencing of the component with respect to the machine tools utilising appropriate equipment;
- Calculation of the forces acting throughout the cutting process and the power absorbed by machine tools.